As manufacturing transitions from Industry 4.0 to Industry 5.0, a renewed focus is placed on human-centric
operations and the well-being of workers. According to the data analysis from the Bureau of Labor and Statistics
by the National Safety Council (NSC), about 24% of all non-fatal injuries that led to days away from work were
due to back and lumbar injuries in 2019. Further, about 30% of these injuries were recorded among workers
involved in manual lifting and material handling tasks
[1] Selvaraj, V., Nagaraj, A., Whiffen, B., Gregory, & Min, S. (2024). Development of a wireless smart sensor system and case study on lifting risk assessment. Procedia Manufacturing (Accepted)
Why was this study conducted?
To improve worker safety in manufacturing industries.
To enable real-time assessment of lifting operations as 'safe' or 'risky'.
To perform elaborate feature importance study to better understand the factors contributing to lifting activity assessment.
To test and evaluate the wireless sensor systems developed here.
Sensor system locations on the human body for worker monitoring.
F1-scores for the ML models considered in this study.
F1-scores across ML algorithms for different sensor types.
Harnessing physics and data to better understand the problem
Most contributing sensor type categorized by sensor system location.Most contributing among the extracted features categorized by sensor system location.
Architecture of real-time inference deployed on sensor system using tinyML
Architecture and State Machine (SM) for real-time inference.